{"id":987507430,"date":"2018-08-19T15:29:01","date_gmt":"2018-08-19T14:29:01","guid":{"rendered":"https:\/\/tpmatrix.co.uk\/?post_type=project&#038;p=987507430"},"modified":"2026-07-31T09:36:27","modified_gmt":"2026-07-31T08:36:27","slug":"revision-de-lunite-de-commande-de-porte-de-la-classe-175","status":"publish","type":"project","link":"https:\/\/tpmatrix.co.uk\/fr\/project\/class-175-door-control-unit-overhaul\/","title":{"rendered":"R\u00e9vision de l'unit\u00e9 de commande des portes de la classe 175"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; custom_padding_last_edited=&#8221;on|tablet&#8221; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; use_background_color_gradient=&#8221;on&#8221; background_color_gradient_direction=&#8221;90deg&#8221; background_color_gradient_stops=&#8221;rgba(31,37,50,0.82) 0%|rgba(31,37,50,0.11) 100%&#8221; background_color_gradient_overlays_image=&#8221;on&#8221; background_image=&#8221;https:\/\/tpmatrix.co.uk\/wp-content\/uploads\/2026\/07\/Minuet-train-edited.jpg&#8221; custom_margin=&#8221;0px||0px||false|false&#8221; custom_padding=&#8221;160px||160px||false|false&#8221; custom_padding_tablet=&#8221;140px||140px||false|false&#8221; custom_padding_phone=&#8221;100px||100px||false|false&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;1296px&#8221; custom_margin=&#8221;0px||0px||false|false&#8221; custom_padding=&#8221;0px||0px||false|false&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;][et_pb_column type=&#8221;4_4&#8243; module_class=&#8221;pa-inline-buttons&#8221; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; animation_direction=&#8221;left&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;][et_pb_text admin_label=&#8221;Title&#8221; _builder_version=&#8221;4.27.6&#8243; _dynamic_attributes=&#8221;content&#8221; _module_preset=&#8221;default&#8221; header_font=&#8221;&#8211;et_global_heading_font|700|||||||&#8221; header_text_align=&#8221;left&#8221; header_text_color=&#8221;#FFFFFF&#8221; header_font_size=&#8221;45px&#8221; header_line_height=&#8221;1.2em&#8221; max_width=&#8221;905px&#8221; custom_margin=&#8221;0px||17px||false|false&#8221; custom_margin_tablet=&#8221;0px||17px||false|false&#8221; custom_margin_phone=&#8221;0px||10px||false|false&#8221; custom_margin_last_edited=&#8221;on|phone&#8221; custom_padding=&#8221;0px||0px||false|false&#8221; header_font_size_tablet=&#8221;45px&#8221; header_font_size_phone=&#8221;35px&#8221; header_font_size_last_edited=&#8221;on|phone&#8221; global_colors_info=&#8221;{}&#8221;]@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF90aXRsZSIsInNldHRpbmdzIjp7ImJlZm9yZSI6IjxoMT4iLCJhZnRlciI6IjwvaDE+In19@[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; custom_padding_last_edited=&#8221;off|phone&#8221; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; background_enable_image=&#8221;off&#8221; background_size=&#8221;initial&#8221; overflow-x=&#8221;hidden&#8221; overflow-y=&#8221;hidden&#8221; custom_margin=&#8221;0px||0px||false|false&#8221; custom_padding=&#8221;80px||0px||false|false&#8221; custom_padding_tablet=&#8221;80px||80px||true|false&#8221; custom_padding_phone=&#8221;60px||60px||true|false&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;1296px&#8221; custom_margin=&#8221;||20px||false|false&#8221; custom_padding=&#8221;||0px||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text content_tablet=&#8221;<\/p>\n<h2>Over recent years the Class 175 rolling stock based at Chester Traincare depot had been experiencing an increase in failures of the Door Control Units (DCU\u2019s).<\/h2>\n<p>&#8221; content_phone=&#8221;<\/p>\n<h2>Over recent years the Class 175 rolling stock based at Chester Traincare depot had been experiencing an increase in failures of the Door Control Units (DCU\u2019s).<\/h2>\n<p>&#8221; content_last_edited=&#8221;off|phone&#8221; admin_label=&#8221;Title&#8221; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; header_2_font=&#8221;&#8211;et_global_heading_font|700|||||||&#8221; header_2_text_align=&#8221;left&#8221; header_2_text_color=&#8221;#1F2532&#8243; header_2_font_size=&#8221;36px&#8221; header_2_line_height=&#8221;1.2em&#8221; width=&#8221;100%&#8221; custom_margin=&#8221;0px||15px||false|false&#8221; custom_padding=&#8221;0px||0px||false|false&#8221; header_2_font_size_tablet=&#8221;34px&#8221; header_2_font_size_phone=&#8221;30px&#8221; header_2_font_size_last_edited=&#8221;on|phone&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2>Over recent years the Class 175 rolling stock based at Chester Traincare depot had been experiencing an increase in failures of the Door Control Units (DCU\u2019s).<\/h2>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;2_3,1_3&#8243; make_equal=&#8221;on&#8221; custom_padding_last_edited=&#8221;on|phone&#8221; admin_label=&#8221;Client Challenge&#8221; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#F4F4F4&#8243; width=&#8221;90%&#8221; width_tablet=&#8221;90%&#8221; width_phone=&#8221;90%&#8221; width_last_edited=&#8221;on|desktop&#8221; max_width=&#8221;1296px&#8221; max_width_tablet=&#8221;1296px&#8221; max_width_phone=&#8221;1296px&#8221; max_width_last_edited=&#8221;on|phone&#8221; custom_margin=&#8221;||||false|false&#8221; custom_margin_tablet=&#8221;||||false|false&#8221; custom_margin_phone=&#8221;||||false|false&#8221; custom_margin_last_edited=&#8221;on|phone&#8221; custom_padding=&#8221;40px|40px|40px|40px|true|true&#8221; custom_padding_tablet=&#8221;40px|40px|40px|40px|true|true&#8221; custom_padding_phone=&#8221;20px|20px|20px|20px|true|true&#8221; border_radii=&#8221;on|8px|8px|8px|8px&#8221; collapsed=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;2_3&#8243; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; custom_css_main_element=&#8221;display: flex;||flex-direction: column;||justify-content: center;&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text content_tablet=&#8221;<\/p>\n<h2>Background<\/h2>\n<p>&#8221; content_phone=&#8221;<\/p>\n<h2>Background<\/h2>\n<p>&#8221; content_last_edited=&#8221;off|phone&#8221; admin_label=&#8221;Title&#8221; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; header_2_font=&#8221;&#8211;et_global_heading_font|700|||||||&#8221; header_2_text_align=&#8221;left&#8221; header_2_text_color=&#8221;#1F2532&#8243; header_2_font_size=&#8221;36px&#8221; header_2_line_height=&#8221;1.2em&#8221; width=&#8221;100%&#8221; custom_margin=&#8221;0px||15px||false|false&#8221; custom_padding=&#8221;0px||0px||false|false&#8221; header_2_font_size_tablet=&#8221;34px&#8221; header_2_font_size_phone=&#8221;30px&#8221; header_2_font_size_last_edited=&#8221;on|phone&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2>Background<\/h2>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_body_font||||||||&#8221; text_font_size=&#8221;17px&#8221; link_text_color=&#8221;#00AF4D&#8221; width=&#8221;100%&#8221; custom_margin=&#8221;0px||40px||false|false&#8221; custom_padding=&#8221;0px||||false|false&#8221; global_colors_info=&#8221;{}&#8221; link_text_color__hover_enabled=&#8221;on|hover&#8221; link_text_color__hover=&#8221;#1F2532&#8243;]<\/p>\n<p>On behalf of its customer TP Matrix performed a detailed Condition Assessment on a small batch of DCU\u2019s to determine those components deemed to be at risk of failure or past their operational life expectancy.<\/p>\n<p>The objective of the project was to significantly improve the fleet Reliability, reduce Repair Lead Times and reduce Operational Costs.<\/p>\n<p>With limited technical information available, TP Matrix engineers used Reverse Engineering techniques to produce a detailed Technical Specification to fully understand the functionality of the product. Following this process, software was written to enable full testing of the DCUs on Automatic Test Equipment (ATE).<\/p>\n<p>In total, 135 like for like (or better) components were replaced on each DCU at a rate of 4 units per week.<br \/>All work was carried out to IPC7711 &amp; IPC610 standards.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; custom_css_main_element=&#8221;display: flex;||flex-direction: column;||justify-content: center;&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/tpmatrix.co.uk\/wp-content\/uploads\/2026\/07\/TP-Matrix-Class-175-2.jpg&#8221; title_text=&#8221;TP-Matrix-Class-175-2&#8243; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; max_width_tablet=&#8221;&#8221; max_width_phone=&#8221;&#8221; max_width_last_edited=&#8221;on|phone&#8221; custom_margin=&#8221;0px||0px||false|false&#8221; custom_padding=&#8221;0px||0px||false|false&#8221; 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_builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;1296px&#8221; max_width_tablet=&#8221;1296px&#8221; max_width_phone=&#8221;1296px&#8221; max_width_last_edited=&#8221;on|desktop&#8221; custom_margin=&#8221;0px||0px||false|false&#8221; custom_margin_tablet=&#8221;||0px||false|false&#8221; custom_margin_phone=&#8221;||0px||false|false&#8221; custom_margin_last_edited=&#8221;off|phone&#8221; custom_padding=&#8221;0px||0px||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;||||false|false&#8221; custom_padding_tablet=&#8221;||||false|false&#8221; custom_padding_phone=&#8221;||||false|false&#8221; custom_padding_last_edited=&#8221;on|phone&#8221; custom_css_main_element=&#8221;display: flex;||flex-flow: row wrap;&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text content_tablet=&#8221;<\/p>\n<h2>212 DCU\u2019s have been overhauled resulting in a 90% reduction in failures compared to figures prior to the overhaul.<\/h2>\n<p>Internal images of a DCU \u2013 all components were assessed for condition, signs of ageing and end of operational life expectancy.&#8221; content_phone=&#8221;<\/p>\n<h2>212 DCU\u2019s have been overhauled resulting in a 90% reduction in failures compared to figures prior to the overhaul.<\/h2>\n<p>Internal images of a DCU \u2013 all components were assessed for condition, signs of ageing and end of operational life expectancy.&#8221; content_last_edited=&#8221;off|desktop&#8221; admin_label=&#8221;Title&#8221; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font_size=&#8221;17px&#8221; header_2_font=&#8221;&#8211;et_global_heading_font|700|||||||&#8221; header_2_text_align=&#8221;left&#8221; header_2_text_color=&#8221;#1F2532&#8243; header_2_font_size=&#8221;36px&#8221; header_2_line_height=&#8221;1.2em&#8221; width=&#8221;100%&#8221; custom_margin=&#8221;0px||15px||false|false&#8221; custom_padding=&#8221;0px||0px||false|false&#8221; header_2_font_size_tablet=&#8221;34px&#8221; header_2_font_size_phone=&#8221;30px&#8221; header_2_font_size_last_edited=&#8221;on|phone&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2>212 DCU\u2019s have been overhauled resulting in a 90% reduction in failures compared to figures prior to the overhaul.<\/h2>\n<p>Internal images of a DCU \u2013 all components were assessed for condition, signs of ageing and end of operational life expectancy.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; 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L\u2019objectif du projet \u00e9tait d\u2019am\u00e9liorer consid\u00e9rablement la fiabilit\u00e9 de la flotte, de r\u00e9duire les d\u00e9lais de r\u00e9paration et de diminuer les co\u00fbts d\u2019exploitation. Disposant d\u2019informations techniques limit\u00e9es, les ing\u00e9nieurs de TP Matrix ont eu recours \u00e0 des techniques de r\u00e9tro-ing\u00e9nierie pour \u00e9tablir un cahier des charges technique d\u00e9taill\u00e9 permettant de comprendre pleinement le fonctionnement du produit. \u00c0 l\u2019issue de ce processus, un logiciel a \u00e9t\u00e9 d\u00e9velopp\u00e9 pour permettre de tester int\u00e9gralement les DCU sur un \u00e9quipement de test automatique (ATE). Au total, 135 composants \u00e9quivalents (ou de meilleure qualit\u00e9) ont \u00e9t\u00e9 remplac\u00e9s sur chaque DCU, \u00e0 raison de 4 unit\u00e9s par semaine.Tous les travaux ont \u00e9t\u00e9 r\u00e9alis\u00e9s conform\u00e9ment aux normes IPC7711 et IPC610. 212 DCU ont \u00e9t\u00e9 r\u00e9vis\u00e9es, ce qui a entra\u00een\u00e9 une r\u00e9duction de 901 TP3T du nombre de pannes par rapport aux chiffres enregistr\u00e9s avant la r\u00e9vision. Vues internes d\u2019une DCU : l\u2019\u00e9tat de tous les composants a \u00e9t\u00e9 \u00e9valu\u00e9, notamment en termes de signes de vieillissement et de fin de dur\u00e9e de vie op\u00e9rationnelle.<\/p>","protected":false},"author":1,"featured_media":987507440,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"project_category":[],"project_tag":[],"class_list":["post-987507430","project","type-project","status-publish","has-post-thumbnail","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.1 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Class 175 Door Control Unit Overhaul | TP Matrix<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/tpmatrix.co.uk\/fr\/projet\/revision-de-lunite-de-commande-de-porte-de-la-classe-175\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Class 175 Door Control Unit Overhaul | TP Matrix\" \/>\n<meta property=\"og:description\" content=\"Over recent years the Class 175 rolling stock based at Chester Traincare depot had been experiencing an increase in failures of the Door Control Units (DCU\u2019s).BackgroundOn behalf of its customer TP Matrix performed a detailed Condition Assessment on a small batch of DCU\u2019s to determine those components deemed to be at risk of failure or past their operational life expectancy. The objective of the project was to significantly improve the fleet Reliability, reduce Repair Lead Times and reduce Operational Costs. With limited technical information available, TP Matrix engineers used Reverse Engineering techniques to produce a detailed Technical Specification to fully understand the functionality of the product. Following this process, software was written to enable full testing of the DCUs on Automatic Test Equipment (ATE). In total, 135 like for like (or better) components were replaced on each DCU at a rate of 4 units per week.All work was carried out to IPC7711 &amp; IPC610 standards.212 DCU\u2019s have been overhauled resulting in a 90% reduction in failures compared to figures prior to the overhaul. Internal images of a DCU \u2013 all components were assessed for condition, signs of ageing and end of operational life expectancy.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/tpmatrix.co.uk\/fr\/projet\/revision-de-lunite-de-commande-de-porte-de-la-classe-175\/\" \/>\n<meta property=\"og:site_name\" content=\"TP Matrix\" \/>\n<meta property=\"article:modified_time\" content=\"2026-07-31T08:36:27+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/tpmatrix.co.uk\/wp-content\/uploads\/2026\/07\/Class175-Train2.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1280\" \/>\n\t<meta property=\"og:image:height\" content=\"720\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Dur\u00e9e de lecture estim\u00e9e\" \/>\n\t<meta name=\"twitter:data1\" content=\"2 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/tpmatrix.co.uk\\\/project\\\/class-175-door-control-unit-overhaul\\\/\",\"url\":\"https:\\\/\\\/tpmatrix.co.uk\\\/project\\\/class-175-door-control-unit-overhaul\\\/\",\"name\":\"Class 175 Door Control Unit Overhaul | TP Matrix\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/tpmatrix.co.uk\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/tpmatrix.co.uk\\\/project\\\/class-175-door-control-unit-overhaul\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/tpmatrix.co.uk\\\/project\\\/class-175-door-control-unit-overhaul\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/tpmatrix.co.uk\\\/wp-content\\\/uploads\\\/2026\\\/07\\\/Class175-Train2.jpg\",\"datePublished\":\"2018-08-19T14:29:01+00:00\",\"dateModified\":\"2026-07-31T08:36:27+00:00\",\"breadcrumb\":{\"@id\":\"https:\\\/\\\/tpmatrix.co.uk\\\/project\\\/class-175-door-control-unit-overhaul\\\/#breadcrumb\"},\"inLanguage\":\"fr-FR\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\\\/\\\/tpmatrix.co.uk\\\/project\\\/class-175-door-control-unit-overhaul\\\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"fr-FR\",\"@id\":\"https:\\\/\\\/tpmatrix.co.uk\\\/project\\\/class-175-door-control-unit-overhaul\\\/#primaryimage\",\"url\":\"https:\\\/\\\/tpmatrix.co.uk\\\/wp-content\\\/uploads\\\/2026\\\/07\\\/Class175-Train2.jpg\",\"contentUrl\":\"https:\\\/\\\/tpmatrix.co.uk\\\/wp-content\\\/uploads\\\/2026\\\/07\\\/Class175-Train2.jpg\",\"width\":1280,\"height\":720},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\\\/\\\/tpmatrix.co.uk\\\/project\\\/class-175-door-control-unit-overhaul\\\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"https:\\\/\\\/tpmatrix.co.uk\\\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Projects\",\"item\":\"https:\\\/\\\/tpmatrix.co.uk\\\/project\\\/\"},{\"@type\":\"ListItem\",\"position\":3,\"name\":\"Class 175 Door Control Unit Overhaul\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\\\/\\\/tpmatrix.co.uk\\\/#website\",\"url\":\"https:\\\/\\\/tpmatrix.co.uk\\\/\",\"name\":\"TP Matrix\",\"description\":\"\",\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\\\/\\\/tpmatrix.co.uk\\\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"fr-FR\"}]}<\/script>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"R\u00e9vision de l'unit\u00e9 de commande des portes de classe 175 | Matrice TP","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/tpmatrix.co.uk\/fr\/projet\/revision-de-lunite-de-commande-de-porte-de-la-classe-175\/","og_locale":"fr_FR","og_type":"article","og_title":"Class 175 Door Control Unit Overhaul | TP Matrix","og_description":"Over recent years the Class 175 rolling stock based at Chester Traincare depot had been experiencing an increase in failures of the Door Control Units (DCU\u2019s).BackgroundOn behalf of its customer TP Matrix performed a detailed Condition Assessment on a small batch of DCU\u2019s to determine those components deemed to be at risk of failure or past their operational life expectancy. 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